Prem Engineering

Horizontal Broke Pulpers

 

Horizontal Broke Pulpers (HB)

The Horizontal Broke Pulpers (HB) are designed for pulping both wet and dry broke from paper and cardboard machines. They consist of a tank with horizontally arranged pulping elements, a base, and a driving unit.

Design Features

  • Customization: Designed and delivered according to the specified paper grade, paper web width, and PM performance.
  • Efficient Pulping Process: The rounded shape of the tank enhances pulping efficiency. A deflector installed above the pulper rotor prevents stock splashing.
  • Cleaning: The pulper stator can be cleaned with washing water directed into the functional elements.
  • Output Configuration: The output branch of the pulped stock and the stock discharge branch of the chest are chosen based on operating conditions. Unnecessary branches can be closed with blind flanges.
  • Easy Maintenance: The pulper tank features a manhole for easy access to functional elements.
  • Additional Components: Can be equipped with a chute and a sliding shower pipe to direct the broke as required.
  • Performance: Suitable for both dry broke under the reel and wet broke under presses.

Compliance

  • Designed and manufactured to meet EU and EAC standards for machine design and work safety.

Machine Parts

  1. Welded Stainless Chest: Features a manhole for easy access.
  2. Functional Elements:
    • Rotor: Key pulping component.
    • Vaned Rim: Assists in efficient pulping.
    • Stator Screen: Separates pulped material.
  3. Outlet Body: For discharging pulped stock.
  4. Bearing Housing: Ensures smooth operation.
  5. V-Belt Drive with Cover: Transmits power efficiently.
  6. Electric Motor on Slide Rails: Provides the necessary drive.

Material

  • All parts in contact with the stock are made of stainless steel.
  • Output body and functional elements are made of special wear-resistant stainless cast steel.

Scope of Delivery

  • Complete machine as described, including the drive system (standard delivery excludes the electric motor).
  • Additional accessories available upon customer request.

Advantages

  • Efficient Pulping: Rounded tank design and functional elements improve pulping efficiency.
  • Customizable Output: Flexible configuration of output branches to suit operational needs.
  • Easy Maintenance: Manhole and wash systems facilitate easy cleaning and maintenance.
  • Durability: Constructed from wear-resistant materials for long-term use.

The HB pulpers offer robust and efficient solutions for handling broke from paper and cardboard machines, designed to meet stringent standards and adaptable to various operational requirements.